• MOULD MAKING

    All moulds manufactured at XD MOULD are designed and fully engineered as complete 3D Assembly Models using the state of the art CAD/CAM software.

    Detailed design reviews and check-offs are integral to our process.Our project management team leading by the boss, review each mould designs, working along with the engineers to ensure accurate manufacturing scheme with best possible outcome.


    With all product development details engineered, designed, and reviewed, every step of the manufacturing sequences are streamlined, enabling us to respond to tight schedules much more quickly and efficiently.

    Our full in-house mould making operations are vertically integrated, with little or no outsourcing required other than for specialized heat treating, certain textures, or in some special cases,such as extremely urgent schedule of customer’s project.


    Standard Process:
    Design

    The engineering department ( 6 x Work Station ) designs injection moulds for all kinds of thermoplastics.

    Our Capabilites:

    1. Product Design and Development

    2. Reverse Engineering

    3. Injection Mould Design:

    Unscrewing / Two Shot / Compound Slide

    Hot Manifold / Three Plate / Internal Heat Manifold

    4. Aluminum Die Design

    5.Zinc Die Design

    6.Mould Flow Analysis


    Steel Preparation

    Once design is finalized and final drawing is approved by customer, steel & mould base & standard components preparation begins.

    We consistently use the high-standard steel material and mould bases to meet customers’ high-quality expectations. The CMTR (Certified Material Test Report) and Heat Treatment Report will be offered.


    Rough Machining

    As soon as the mould base arrives, rough machining begins.Our project managers will update project’s information to keep everyone involved on the same page and send Weekly Progress Report with detailed photos to keep the customers informed.


    Precision Machining

    Our machining department will utilize high speed CNC machinery, sink EDM,wire EDM and related precision facilities to build high precision parts and whole set of mould. A complete set of Mould Parts Inspection Report will be offered.


    Polishing and Fitting

    Once the mould has been precision machined, it’s finely polished to remove all machining and grinding marks. Ensuring we deliver a superior mould thatmeets exacting design specifications for both fitting and texture.



    Mould Trial

    When the mould building is completed, we will conduct mould trial to examine and correct any issues. Adjustments are made quickly and efficiently to ensure that your injection mould is delivered ready to run. Once everything is OK, we will provide the customer test samples for final confirmation.


    For every mould sampling, we will offer test parameter table and then create checking report within 3 days. Once the sample is confirmed, we will arrange the shipment immediately.

    Our full in-house mould making operations are vertically integrated, with little or no outsourcing required other than for specialized heat treating, certain textures, or in some special cases,such as extremely urgent schedule of customer’s project.


    Packing and Shipping

    After receiving shipping approval from customers, we will check the mould according to the checklists and conduct about 4 hours trial production before packing to ensure mould can run well at customer’s side after mould shipping. All moulds are vacuum packed so that customers can set up the mould immediately without cleaning.

  • CNC Machining
    CNC Machining
    CNC Machining
  • CNC Machining
    CNC Machining
    CNC Machining
  • EDM Machining
    EDM Machining
    EDM Machining
  • EDM Machining
    EDM Machining
    EDM Machining
  • EDM Machining
    EDM Machining
    EDM Machining
  • Wire Cutting Machining
    Wire Cutting Machining
    Wire Cutting Machining
  • Polishing
    Polishing
    Polishing
  • Mould Fitting
    Mould Fitting
    Mould Fitting

FAQs

Excellent Reputation And Highly Customer Recognition.

How to get an accurate quotation?
If you are interested in building moulds,please provide us with following info: 
Drawings, photos or samples of plastic parts.
Detailed sizes of parts.

Material of parts.

Number of cavities.

Mould life required. 

( the more detailed imformation provided, the more accurate the quotation offered)


How long can I get the quotation?
Normally, we can provide instant feedback and then provide quotation within 48 hours(Considering the time difference)
What file format can you accept for my products?
2D, 3D are both available. 
2D like PDF, CAD, JPG etc.
3D like STP, IGS, STL, SAT,PRT,IPT etc.
Are you a manufacturer or a trading company?
Truly we are a factory. We are a professional manufacturer, located in Shenzhen, China, with over 11 years’ export experience for machining precision parts & components and moulds.
Is it possible to know how are my products going on without visiting your company?
Yes. We will offer a detailed production schedule and send weekly reports with digital pictures.
How can you ensure the quality?
Every stage of our manufacturing process from initial start thorough to delivery has been monitored and controlled by QC. Measurements, inspections, tests and details are all documented and organized into reports for customer’s reference and records.
Which Shipment way is available?
By sea to your nearest port.
By air to your nearest airport.
By express (DHL, UPS, FEDEX, TNT, EMS) to your door.
As per your requirements.
How do I know about the delivery?
We will inform you of the tracking number once we get it from shipping agent. Also we will keep updating the latest shipping information for you.